Customized solutions for the pharmaceutical industry

SPANGLER – the Plus in Safety and Efficiency.

For our client Hecht Technologie GmbH, we successfully implemented the Small Package Filling with PCC project. This execution underscores our capabilities in automating complex systems and sets new standards in the efficiency and precision of process automation.

Partnership in Action: Hecht and SPANGLER Set Standards

The Small Package Filling with PCC project was carried out in close collaboration with Hecht for a pharmaceutical company in the Netherlands. It includes comprehensive automation solutions, including wiring diagram creation, switch cabinet production, programming, and pre-assembly at Hecht in Pörnbach. Hecht Technologie GmbH, headquartered in Pfaffenhofen, specializes in the handling of bulk materials such as granules and powders used in industries like food, pharma, and battery manufacturing. From the beginning, our collaboration has quickly developed into a productive partnership.

Tailored Solutions for Critical Applications

Small Package Filling with PCC is a tailored solution for the precise handling and packaging of cholesterol in a pharmaceutical cleanroom environment. It replaces the previous manual filling from the dryer with a suction conveyor (PCC), dosing section, and powered roller conveyors. This increase in automation level improves both ergonomics and hygiene in the process.

In this project, we planned and realized complete automation solutions, including wiring diagram creation and switch cabinet construction, adhering to the strictest hygiene and safety standards, including the implementation of explosion protection systems according to ATEX standards and cleanroom conditions. Additionally, innovative control technology was used. By using the standard library with customer modules from Hecht, we ensured consistent visualization and easy operation via the Siemens TP900 Comfort operating panel.

Integration and Safety: Technical Highlights

For the control and monitoring of the facility, four state-of-the-art control cabinets were integrated, each equipped with Siemens technology:

• MCC (Motor Control Cabinet): Control cabinet containing the motor control and main control elements.
• LOP1 (Local Operator Panel): Operator cabinet allowing the operator to control all processes under cleanroom conditions.
• RIO1 (Pneumatic Cabinet): Contains all pneumatic components and controls the precise dosing of materials.
• RIO2 (Distribution Cabinet): Serves the efficient distribution of signals and energy within the facility.

Explosion Protection and Safety

Special attention was given to the high safety needs of the facility, especially regarding explosion protection (ATEX). The facility must be safely operable in environments where explosive atmospheres are possible.

From Concept to Reality: Installation and Commissioning

After successful pre-assembly and initial tests in Pörnbach, the facility is transported to the end customer’s site in the Netherlands for final assembly and commissioning. This phase is also accompanied by SPANGLER technicians to ensure a smooth start of production.

The project “Small Package Filling with PCC” not only illustrates our technical expertise but also our commitment to innovative solutions tailored to the individual requirements of our clients.